
HDPE Bottle Blowing Machine
The application of HDPE bottle blowing machine in 2-3 layer co-extrusion multi-layer structure mainly realizes the compounding of different materials through co-extrusion technology to meet the requirements of packaging or industrial products for barrier properties, strength, cost optimization, etc. The following are its typical applications and technical points:
Specification Date Sheet
| Basic information | Max products | 1000L |
| Machine size | Length*Width*Height 7*3*5.7m | |
| Machine weight | 27T | |
| power consumption | 220KW | |
| evarage consumption | 160kw/h | |
| Plasticing system | screw | 135 Alloy screw for increased durability |
| L/D | 28:1 (High-efficiency mixing head, improved plasticizing ability) | |
| Plasticizing ability | 400KG/H | |
| screw heating section | 6 section | |
| screw heating power | 5kw/section | |
| screw cooling | automatic 6 section | |
| Extrusion motor | 132KW Frequency control of three-phase asynchronous motor | |
| motor brand | DASU | |
| Reduce box | ZLYJ-375 | |
| REDUCE BOX COOLING | Oil cooler water cooling | |
| Machine lifting | 4 points turbine synchronous lift, hydraulic motor drive | |
| Storage tank volume | 45L | |
| Maximum storage capacity | 35Kgross weight) | |
| Storage tank cooling | water cool | |
| Open and close system | Fixed mold opening and closing mechanism, diagonal double lever horizontal bar center mold clamping, large mold space, mold is fixed by abrasive plate, easy to disassemble, linear rolling guide | |
| Template size | Net width*height 1700*1900mm | |
| max mould size | Width*Height 1600*2000mm | |
| Opening and closing distance | Min-Max 700-1800(mm) | |
| Template movement method | Linear guide movement | |
| Clamping force | HIWIN | |
| linner guide | 1200KN | |
| Open and close mold cylinder | Supercharged oil cylinder with small diameter and high speed, which is 3 times the increase of ordinary oil cylinder | |
| Safety electric eye | red ray inspection | |
| mould cooling | 12 in 8out , effective on cooling mould | |
| Pump system | Controlled by our patented energy-saving hydraulic system, equipped with imported hydraulic valves, imported valves, with smooth and accurate action, factory life, good response | |
| Total system pressure | 14MPA/140KG | |
| servo motor | HaiTian servo motor 26kw | |
| Servo motor driver | HaiTian30kw | |
| serve motor power | 30kw | |
| Hydraulic oil pump | Sumitomo QT-120CC | |
| Hydraulic solenoid valve | Taiwan youyan | |
| Oil pump form | Screw pump | |
| Hydraulic tubing | 4-layer tubing can withstand 350KG / 35MPA | |
| Electric control system | Using plc imported from Japan, the program is stable, the action is accurate, the function selection is comprehensive, and it is suitable for all finished product needs in the current market | |
| PLC | TAIWAN TAIDA | |
| Expansion module 4DA | TAIWAN TAIDA | |
| Temperature control module | taiwan PID | |
| Solid state voltage regulator | Precise output, long life, no sparks | |
| touch screen | taiwan taida (SCREEN SIZE 11 Inches) | |
| Frequency converter | JITAIKE132kw | |
| Contactor | LG | |
| air switch | Schneider, France | |
| 24V power supply | Omron Japan | |
| Electronic ruler for storage | Gefran | |
| serve motor ruler | Gefran | |
| Wall thickness controller | 100 POINTS | |
| Thickness servo valve | Atos, Italy | |
| Open and close electronic ruler | gefran italy | |
| Air control system | Adopt Taiwan imported pneumatic original parts, precise adjustment and long service life | |
| Pneumatic two-piece | Taiwan Yadeke | |
| Pneumatic pressure regulator | Taiwan Yadeke | |
| Pneumatic solenoid valve | Taiwan Yadeke | |
| Pneumatic throttle valve | Taiwan Yadeke | |
| Hydraulic | Adopt Taiwan imported pneumatic original parts, precise adjustment and long service life | |
| Oil pump motor | DASU | |
| oil pump motor power | 5.5KWQ | |
| oil pump name | Hydraulic plunger pump | |
| oil pump brand | Japan Yuken | |
| Spare parts for free | Mold platen M24 | 16pcs |
| Temperature control components | Thermocouple K 3pcs | |
| connector | LG GMC40 3pcs | |
| AIR SWITCH | Schneider IC65N 2PCS | |
| fuse | 1box | |
| connector | LG GMC18 2pcs | |
| air valve | 1pcs | |
| screw | M24*110 12pcs |
Application scenarios of 2-layer/3-layer co-extrusion blow molding
1. Food packaging
Structural example (3 layers): PE/EVOH/PE
Outer layer (PE): provides mechanical strength and printability.
Middle layer (EVOH): high oxygen barrier, extending the shelf life of food.
Inner layer (PE): good heat sealing, direct contact with food.
Application: condiment bottles, juice packaging, dairy containers.
2. Chemical packaging
Structural example (2 layers): HDPE/recycled material
Outer layer (HDPE): ensure appearance and chemical resistance.
Inner layer (recycled material): reduce cost, suitable for non-direct contact side.
3. Medical packaging
Structural example (3 layers): PP/adhesive layer/PA
PP layer: high temperature resistant (sterilizable).
PA layer: barrier to moisture and gas.
4. Industrial containers
Structural example: HDPE/barrier layer/HDPE
Used for fuel tanks and pesticide bottles, need to be impermeable.
Technical advantages
1. Material optimization
Combining materials with different characteristics (such as barrier layer + structural layer) to reduce costs while maintaining performance.
2. Efficient production
Single-shot molding of multi-layer structure reduces subsequent compounding processes.
3. Environmental protection
The inner layer can use recycled materials, and the outer layer maintains the appearance quality.
Key equipment and processes
1. Co-extrusion die
Multi-layer flow channel design to ensure uniform thickness of each layer (such as heart-shaped or spiral die).
2. Extruder configuration
Each layer has an independent extruder (such as 3 layers require 3 units) to accurately control the melt temperature and flow rate.
3. Interlayer bonding
Adhesive resin (such as EAA) or compatible materials are required to avoid stratification.
Market Trends
- High barrier materials: Increased application of EVOH and PVDC.
- Lightweighting: Reduce wall thickness and material consumption through multi-layer design.
- Sustainable solutions: Accelerated development of recyclable multi-layer structures (such as full PE systems).
HDPE bottle blowing machine technology is gradually replacing single-layer products, especially in the field of high-end packaging, with significant flexibility and functional advantages.
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