HDPE Bottle Blowing Machine

HDPE Bottle Blowing Machine

The application of HDPE bottle blowing machine in 2-3 layer co-extrusion multi-layer structure mainly realizes the compounding of different materials through co-extrusion technology to meet the requirements of packaging or industrial products for barrier properties, strength, cost optimization, etc. The following are its typical applications and technical points:
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Product Introduction

The application of HDPE bottle blowing machine in 2-3 layer co-extrusion multi-layer structure mainly realizes the compounding of different materials through co-extrusion technology to meet the requirements of packaging or industrial products for barrier properties, strength, cost optimization, etc. The following are its typical applications and technical points:

 

Specification Date Sheet

 

Basic information Max products 1000L
Machine size Length*Width*Height 7*3*5.7m
Machine weight 27T
power consumption 220KW
evarage consumption 160kw/h
Plasticing system screw 135 Alloy screw for increased durability
L/D 28:1 (High-efficiency mixing head, improved plasticizing ability)
Plasticizing ability 400KG/H
screw heating section 6 section
screw heating power 5kw/section
screw cooling automatic 6 section
Extrusion motor 132KW Frequency control of three-phase asynchronous motor
motor brand DASU
Reduce box ZLYJ-375
REDUCE BOX COOLING Oil cooler water cooling
Machine lifting 4 points turbine synchronous lift, hydraulic motor drive
Storage tank volume 45L
Maximum storage capacity 35Kgross weight)
Storage tank cooling water cool
Open and close system   Fixed mold opening and closing mechanism, diagonal double lever horizontal bar center mold clamping, large mold space, mold is fixed by abrasive plate, easy to disassemble, linear rolling guide
Template size Net width*height 1700*1900mm
max mould size Width*Height 1600*2000mm
Opening and closing distance Min-Max 700-1800(mm)
Template movement method Linear guide movement
Clamping force HIWIN
linner guide 1200KN
Open and close mold cylinder Supercharged oil cylinder with small diameter and high speed, which is 3 times the increase of ordinary oil cylinder
Safety electric eye red ray inspection
mould cooling 12 in 8out , effective on cooling mould
Pump system   Controlled by our patented energy-saving hydraulic system, equipped with imported hydraulic valves, imported valves, with smooth and accurate action, factory life, good response
Total system pressure 14MPA/140KG
servo motor HaiTian servo motor 26kw
Servo motor driver HaiTian30kw
serve motor power 30kw
Hydraulic oil pump Sumitomo QT-120CC
Hydraulic solenoid valve Taiwan youyan
Oil pump form Screw pump
Hydraulic tubing 4-layer tubing can withstand 350KG / 35MPA
Electric control system   Using plc imported from Japan, the program is stable, the action is accurate, the function selection is comprehensive, and it is suitable for all finished product needs in the current market
PLC TAIWAN TAIDA
Expansion module 4DA TAIWAN TAIDA
Temperature control module taiwan PID
Solid state voltage regulator Precise output, long life, no sparks
touch screen taiwan taida (SCREEN SIZE 11 Inches)
Frequency converter JITAIKE132kw
Contactor LG
air switch Schneider, France
24V power supply Omron Japan
Electronic ruler for storage Gefran
serve motor ruler Gefran
Wall thickness controller 100 POINTS
Thickness servo valve Atos, Italy
Open and close electronic ruler gefran italy
Air control system   Adopt Taiwan imported pneumatic original parts, precise adjustment and long service life
Pneumatic two-piece Taiwan Yadeke
Pneumatic pressure regulator Taiwan Yadeke
Pneumatic solenoid valve Taiwan Yadeke
Pneumatic throttle valve Taiwan Yadeke
Hydraulic   Adopt Taiwan imported pneumatic original parts, precise adjustment and long service life
Oil pump motor DASU
oil pump motor power 5.5KWQ
oil pump name Hydraulic plunger pump
oil pump brand Japan Yuken
Spare parts for free Mold platen M24 16pcs
Temperature control components Thermocouple K 3pcs
connector LG GMC40 3pcs
AIR SWITCH Schneider IC65N 2PCS
fuse 1box
connector LG GMC18 2pcs
air valve 1pcs
screw M24*110 12pcs

 

Application scenarios of 2-layer/3-layer co-extrusion blow molding

 

 

1. Food packaging

Structural example (3 layers): PE/EVOH/PE

Outer layer (PE): provides mechanical strength and printability.

Middle layer (EVOH): high oxygen barrier, extending the shelf life of food.

Inner layer (PE): good heat sealing, direct contact with food.

Application: condiment bottles, juice packaging, dairy containers.

 

2. Chemical packaging

Structural example (2 layers): HDPE/recycled material

Outer layer (HDPE): ensure appearance and chemical resistance.

Inner layer (recycled material): reduce cost, suitable for non-direct contact side.

 

3. Medical packaging

Structural example (3 layers): PP/adhesive layer/PA

PP layer: high temperature resistant (sterilizable).

PA layer: barrier to moisture and gas.

 

4. Industrial containers

Structural example: HDPE/barrier layer/HDPE

Used for fuel tanks and pesticide bottles, need to be impermeable.

 

Technical advantages

 

1. Material optimization

Combining materials with different characteristics (such as barrier layer + structural layer) to reduce costs while maintaining performance.

 

2. Efficient production

Single-shot molding of multi-layer structure reduces subsequent compounding processes.

 

3. Environmental protection

The inner layer can use recycled materials, and the outer layer maintains the appearance quality.

 

Key equipment and processes

 

1. Co-extrusion die

Multi-layer flow channel design to ensure uniform thickness of each layer (such as heart-shaped or spiral die).

 

2. Extruder configuration

Each layer has an independent extruder (such as 3 layers require 3 units) to accurately control the melt temperature and flow rate.

 

3. Interlayer bonding

Adhesive resin (such as EAA) or compatible materials are required to avoid stratification.

 

Market Trends

 

  • High barrier materials: Increased application of EVOH and PVDC.
  • Lightweighting: Reduce wall thickness and material consumption through multi-layer design.
  • Sustainable solutions: Accelerated development of recyclable multi-layer structures (such as full PE systems).

 

HDPE bottle blowing machine technology is gradually replacing single-layer products, especially in the field of high-end packaging, with significant flexibility and functional advantages.

 

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